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Plastic Waste Recycling Plant Setup: An Overview

Are you living with a dream of plastic waste recycling plant setup? If yes, you are at the right place.

Plastic waste recycling plant is a facility designed to recycle the plastic waste into valuable products. Setting up a plastic waste recycling business model addresses the growing issue of piling plastic waste through its contribution to sustainable energy production.

The recycling facility setup represents a profitable business opportunity for the industries like packaging, construction, and manufacturing. The plastic waste recycling machine plant setup is simply a significant step towards revolutionizing waste management practices.

Worried about challenges in the path of plastic waste recycling plant setup? With Fastzeal experts, secure a plastic waste recycling plant license and set up your business effortlessly.

What is Plastic Waste Recycling?

Plastic waste recycling is the process that involves sorting, cleaning, and shredding plastic waste to form new products such as plastic bottles, containers, and bags. The process for recycling of plastic wastes guarantees reduced pollution levels and sustainably manage environmental issues.

Plastic waste recycling is also considered an alternative to conventional waste disposal, which has harmful effects on the environment. Since plastic waste takes a long time to break down, it is an eco-friendly option that lowers the need for manufacturing new plastic items. Plastic waste recycling plant license is essential to proceed with the recycling work in a compliant way.

Benefits of Plastic Waste Recycling Plant Setup Registration

The act of plastic waste recycling plant setup works as a catalyst contributing towards a better future. Here are some of the benefits of plastic waste recycling plant setup registration–

1. Plastic Waste Reduction
The setup of a plastic waste recycling facility leads to the reduction of the amount of plastic wastes that ends up in landfills.

2. Conservation of Natural Resources
The plastic waste recycling plant setup registration guarantees the conservation of natural resources and energy, maintaining a balance in nature.

3. Enhances CSR
The setup of the plastic waste recycling plant enhances corporate social responsibility (CSR) and the brand image of the business setup.

4. Reduces Emission of Hazardous Gases
The plastic waste recycling plant setup registration guarantees reduction in emission of hazardous gases harmful to the environment and human life.

5. Economic Growth
The plastic waste recycling plant setup generates various job opportunities, contributing to economic growth and the overall development of the nation.

6. Energy Saving
The recycling of plastic waste is considered an energy-saving process, as it typically requires less energy in comparison to the production of new plastic from raw materials.

Eligibility Criteria for Plastic Waste Recycling Plant Setup

The eligibility criteria required for the plastic waste recycling plant setup are as discussed below:

Checklist to Apply for Plastic Waste Recycling Plant Setup:

1. Land & Building Requirement:
Land requirements depend upon the size of the plant. Generally, the applicant requires approx. 700–800 sq. ft. of land for the setup of a plastic waste recycling plant.

2. Proper Utilities:
The separate recycling plant needs proper utilities such as electric connection, equipment tools, adequate water supply, etc., to run a plastic waste recycling plant.

3. Labour Requirement:
The applicant seeking plastic waste recycling plant setup must comprise at least 12 to 15 technical and labour manpower.

4. Raw Materials Requirement:
The applicants seeking plastic waste recycling plant setup must have access to various types of raw materials related to waste recycling machines, plastic waste, etc.

5. Eligible Entities:
Any individual or business entity favouring the environment is eligible for the plastic waste recycling plant setup.

Requirements for Plastic Recycling Machine Factory Setup

1. Granulators

2. Universal Shredders

3. Extruders

4. Separators / Centrifugal Separator

5. Rotary Shears

6. Conveyor Belts

7. Grinder Blade

8. Dust Cleaner

9. Round Washing Drum

10. Agglomerated Plant

Documents Required for Plastic Waste Recycling Plant Setup

Given below is the list of documents mandatorily required to apply for the plastic waste recycling plant setup, as stated below:

1. Covering requisition letter stating the status of industry & activities

2. Copy of sale or lease deed or rent agreement

3. Copy of electricity or water or utility bill

4. Details of balance sheet & wastewater balance for process

5. Land use clarification from the competent authority

6. Sewage Treatment Plant (STP) proposal

7. Copy of attested Memorandum of Articles (for public or private sectors)

8. Aadhaar card & PAN card details of authorized signatory

9. Layout plan showing the location of various process equipment & hazardous waste storage yard

10. Schematic diagram showing distance of water bodies, roads, agricultural & residential areas

How to Apply for Plastic Waste Recycling Plant License?

Have a look over the step-by-step guide required to apply for plastic waste recycling plant license, in compliance with the required standards and regulatory requirements as discussed below:

1. Market Research & Planning
The applicant seeking to apply for plastic waste recycling plant setup registration must conduct thorough market research to understand the demand for recycled plastic products.

2. Business Plan
Next step for plastic waste recycling plant setup requires the applicant to develop a comprehensive business plan outlining the goals, financial projections, and strategies for the plastic waste recycling plant setup.

3. Choosing Appropriate Location
The applicant is further required to choose an appropriate location for the setup of recycling facility, depending upon the size and operations of the business.

4. Legal Compliance
The applicant must ensure compliance with all applicable legal and regulatory requirements, including environmental laws, waste management regulations, and health and safety standards, while setting up a plastic waste recycling plant.

5. Obtain Licenses & Permits
The applicant is further required to obtain all necessary clearances and licenses from the concerned authorities, permitting the producers to take responsibility for the entire lifecycle of their products.

6. Business Registration
Lastly, the applicants must apply for business registration related to the sorting, shredding, washing, drying, washing, and extrusion of plastic waste into its usable form.

What Plastics Can and Cannot be Recycled?

Below is an overview of the types of plastics categorized based on their recyclability as discussed below:

Plastics That Can be Recycled

1. Polyethylene Terephthalate (PET)

2. High Density Polyethylene (HDPE)

3. Polypropylene (PP)

4. Low Density Polyethylene (LDPE)

5. Polystyrene (PS)

6. Polyvinyl Chloride (PVC)

Plastics That Cannot be Recycled

1. Thermoset Plastics

2. Styrofoam

3. Multilayer & Laminated Plastics

4. Polyurethane Foam (PUF)

5. Bakelite

6. Polycarbonate Plastic

7. Melamine

8. Nylon

9. Bioplastics & Composite Plastics

Features of Plastic Waste Treatment Plant Setup

Have a look over the key features of the plastic waste treatment plant setup, as stated below:

1. Both the Solid Waste and Plastic Waste Management Rules, 2016, apply to the entities managing the plastic waste within the nation.

2. Plastic waste management mandates the reduction of plastic waste generation in accordance with the rules specified.

3. Plastic waste treatment plant setup casts Extended Producer Responsibility (EPR) to both pre-consumer and post-consumer plastic packaging waste.

4. The management of plastic waste treatment plant setup is not applicable to export-oriented units (EoU) and special economic zone (SEZ) manufactured goods for exports.

5. Schedule II of Plastic Waste Management Rules, 2016, is not applicable to small and medium brand owners.

6. The local body and gram panchayats hold responsibility for the plastic waste management system and performing its associated functions.

Strategies for Plastic Waste Recycling Plant Setup

The strategy for plastic waste recycling plant setup typically involves the following steps, as discussed below:

1. Plastic Waste Collection
The collection of used plastic materials from homes and institutions is the most widely used strategy where everyone can contribute to plastic waste recycling.

2. Sorting of Waste
The next step of plastic waste recycling plant setup is sorting or segregation of plastic materials based on the category, colour, and thickness of the plastic. Generally, sorting of plastic wastes is done by machines.

3. Washing & Cleaning
The process of plastic waste recycling is more effective once the plastic wastes are properly washed and cleaned using several washing methods, depending upon the level of contamination.

4. Shredding & Grinding
Once the cleaning is complete, the plastic wastes are fed into the shredders & grinders in order to reduce or recoup its size into tiny pieces of plastic, crucial for other applications.

5. Identification of Plastic
At this stage of the plastic waste recycling plant setup, the plastic is tested and separated based on its density to identify the thickness and melting point of the plastic pieces.

6. Melting & Pelletizing
The plastics are now melted and pelletized to form small pallets using a process called extrusion, serving as a raw material for manufacturing new plastic products.

7. Compounding
In the next step, all the types, classifications, and qualities of plastic particles are transformed into usable products for manufacturers.

8. Quality Control & Testing
Next, the recycled plastic products undergo rigorous quality testing to ensure they meet established standards, ensuring their safe and effective application in various industries.

9. Packaging & Distribution
Once the quality check of the products is completed, the recycled plastic products are packed and sent to the manufacturers to be used again.

Key Industries that Prefer Plastic Scrap Recycling Plant Setup

The key industries that prefer plastic scrap recycling plant setup are as outlined below:

Top Industries that Prefer Plastic Waste Recycling Plant Setup

1. Packaging industry

2. Manufacturing industry

3. Automotive industry

4. Electrical and electronic industry

5. Construction industry

6. Textile industry

7. Transportation industry

8. Pharmaceutical industry

Other Industries that Prefer Plastic Scrap Recycling Plant Setup

1. Chemical industry

2. Agriculture industry

3. Hospitality industry

4. Sports and leisure industry

5. Household goods manufacturing industry

6. Furniture industry

Difference b/w Plastic Waste Recycling and E-waste Recycling

Have a look over the key differences between plastic waste recycling and e-waste recycling, as discussed below:


S. No. Aspect Plastic Waste Recycling E-waste Recycling
1 Meaning Plastic waste recycling is the process that involves sorting, cleaning, and shredding plastic waste to form new products such as plastic bottles, containers, and bags. E-waste recycling is the process that involves the recovery of valuable materials from discarded electronic items such as computers, phones, and appliances.
2 Objective Reducing pollution caused due to plastic waste and conservation of non-renewable petroleum resources. Recovery of valuable materials, reduction of hazardous waste, and environmental damage.
3 Regulatory Framework Regulated by the Plastic Waste Management Rules, 2016 Regulated by the E-Waste (Management) Rules, 2022
4 Recycling Process The process for recycling plastic waste includes the following steps such as sorting, shredding, washing, melting, and remoulding into new products. The process for recycling e-waste includes the following steps such as dismantling/separation of hazardous materials, safe disposal, and recovery of valuable metals or elements.
5 Materials Recycled Plastic polymers such as Polyethylene Terephthalate (PET), High Density Polyethylene (HDPE), Polypropylene (PP), Low Density Polyethylene (LDPE), Polyvinyl Chloride (PVC), Styrofoam, etc. Electronic equipment including metals, circuit boards, batteries, hard disks, medical devices, monitors, computers, hardware, cell phones, heaters, ventilation equipment, etc.


Licenses Required for Plastic Scrap Recycling Plant Setup

1. Company Incorporation Certificate

2. GST Registration Certificate

3. No Objection Authorization from SPCB/ PCC

4. Factory License

5. IEC Code Registration

How Fastzeal Simplify Plastic Recycling Machine Plant Setup?

1. 10+ Years of Extensive Experience
Our team at Fastzeal holds more than a decade of expertise in assisting businesses with the plastic waste recycling plant setup.

2. 99% Success Rate
We have successfully managed to maintain a 99% success rate in plastic waste recycling plant setup registration in India.

3. Saved 5,00,000+ Hours of Greenpreneurs
With our consistency and dedication, we have saved more than 5,00,000 hours of greenpreneurs in the plastic recycling machine factory setup.

4. Quick Response Rate
Fastzeal, having a quick response rate, assists clients concerning the legal procedure for acquiring plastic recycling machine plant setup.

5. Seamless Communication with Clients
We at Fastzeal ensure facilitating positive and seamless communication among clients and our experts regarding the plastic waste recycling plant setup.

6. Real-Time Update
We at Fastzeal uses dedicated platform to track and provide real time update with respect to the progress of the application filed.

7. Easy Paperwork
We make sure that the entire paperwork for the plastic recycling machine plant setup turns out to be easy and straightforward.

8. End-to-end Assistance
At Fastzeal, we extend end-to-end assistance to green business enthusiasts in securing a plastic waste recycling plant license.

9. 24/7 Dedicated Support
We offer 24/7 dedicated support to resolve your queries in the path of registration of plastic waste treatment plant setup in India.

Frequently Asked Questions:


Currently, the plastic waste management in India is quiet challenging, which lacks infrastructure and other developments required for handling the growing volume of plastic waste in India. However, lack of proper waste management system in India creates 8% of its plastic waste each year, yet to be recycled.



The cost required for the plastic waste recycling plant setup in India requires a particular amount of investment, depending upon the scale and size of the business setup.



Plastic waste management for plastic waste recycling plant setup is the process used for the reduction of plastic garbage generated by urban municipal governments, as well as lowering the perceived value of waste among citizens.



The management of plastic waste through recycling for plastic waste treatment plant setup holds a significant impact over the health and safety of the environment and human beings. They contribute towards global improvements such as living conditions, cleanliness, and nutrition. The waste management system is nowadays opted by various industries, including healthcare, construction, transportation, electronics, agriculture, and sports.



As per plastic waste recycling plant setup guidelines, reducing plastic waste is essential for safeguarding environmental health, mitigating greenhouse gas emissions, conserving ecosystems, and preserving energy resources.



Plastics of almost every variety can be easily recycled, up to the extent to which they are determined by technical, economic, and logistical reasons. Thus, recycling of plastics into new products is usually the best option after their initial usage.



In order to setup a plastic recycling plant, the applicants are required to comply with the following steps for plastic recycling machine factory setup as specified below:

Step 1: Market Research & Planning

Step 2: Business Plan

Step 3: Choosing Appropriate Location

Step 4: Legal Compliance

Step 5: Obtain Licenses & Permits

Step 6: Business Registration



Yes, plastic waste recycling plant setup is a lucrative business setup and holds immense potential for greenpreneurs in India.



Yes, plastic waste recycling plant setup is a lucrative business setup and holds immense potential for greenpreneurs in India.



Yes, the Government of India has implemented several subsidies and incentives promoting the plastic waste recycling plant setup registration in India.



The plastic waste recycling market size in India reached around 9.9 million tons in 2023, comparatively higher than the global average of 20%. However, the market size of the plastic waste recycling plant setup is expected to reach 23.7 million tons by 2032, exhibiting a growth rate of 9.86% CAGR during 2024-2032.


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