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Industrial Waste Management – An Overview

Industrial waste management is the process which ensures the safe removal, recycling, and disposal of unwanted wastes produced from by-products of industrial processes. Almost all forms of industrial waste generating air emissions, wastewater discharge, and by-products must be handled and carefully disposed of since they frequently harm the environment or people's health. Online industrial waste management ensures a reduction in the organization’s environmental impact and costs.

All the manufacturing facilities producing waste need an online industrial waste management system up to some extent. Many industries are required to obtain Consent to Establish (CTE) and Consent to Operate (CTO) certificates from CPCB for their waste management. Further, industrial waste management is not only the responsibility of local bodies but also the industries generating solid waste, which are required to seek authorization from respective SPCBs under relevant rules.

Connect with our environmental consultants and experience the best online industrial waste management solutions.

What is Industrial Waste?

Industrial Waste is the waste generated by industrial activities, including manufacturing businesses, different mills, mines, power plants, etc. Some of the common types of industrial wastes are categorized below:

1.  Hazardous Industrial Waste

2. Non-Hazardous Industrial Waste

3. Chemical Industrial Waste

4. Radioactive Industrial Waste

5. Organic Industrial Waste

6. Bio-degradable Industrial Waste

7. Non-biodegradable Industrial Waste

Benefits of Industrial Waste Management

The benefits of implementing the methods for industrial waste management go beyond government requirements and compliance.

1. Minimization of Waste
The new production techniques and other complementary methods are considered more effective, which ensures less waste. Also, they use fewer raw resources to save money on the storage/disposal of industrial waste.

2. Recycling of Wastes
The recycling of waste is a popular method which ensures easy disposal of non-hazardous trash/items like aluminium, paper, electronic equipment, plastic, non-tempered glass, etc.

3. Creates New Job Opportunities
Waste management is crucial to creating new job opportunities for workers possessing various skills. Recycling and reuse generate at least nine times as many jobs as landfills and incinerators and possibly up to 30 times as many jobs.

4. Stay Compliant
Online industrial waste management ensures maintaining compliance with business and environmental safety regulations imposed by the local, state, or federal government.

5. Cost-Saving Opportunity
The pollution prevention and waste management strategies make the industrial processes and equipment resource-efficient, ultimately offering cost-saving opportunities through efficient raw materials and labour management.

6. Building Community and Public Image
Industrial waste management, which ensures the protection of human and environmental health, builds a positive public image, community relations, and credibility among industries, communities, and regulatory agencies. 

Documents Required for Consent to Establish

The following document checklist is essential for obtaining consent to establish and approval for the management of industrial waste.

Document Checklist for Online Industrial Waste Management

1. Application to Pollution Control Board

2. Duly Signed Undertaking

3. Unit’s Site Plan

4. Project Report Layout Plan

5. Details of Manufacturing/Production Process

6. List of Installed Machinery/Equipment

7. Details of Water Balance/Water Source/its Required Quantity

8. Land Records (lease or rent agreement)

9. Industry Registration Documents

10. Process Flow Chart

11. GST Registration Certificate

12. Consent fees (if applicable)

13. Any other document (if required)


Documents Required for Consent to Operate (CTO)

1. CA Certified Balance Sheet1. 

2. Copy of CTE issued

3. Details of pollution control devices/ hazardous waste management facilities

4. Lab analysis report (for trade effluent and emissions)

5. Copy of environmental clearance certificate (if applicable)

6. Any other CTO specified document (if required)

 
 

Requirements for Industrial Waste Management

The mandatory requirements of effective industrial waste management, ensuring compliance with regulations and substantial industrial operations, are as explained below:

1. Ascertain the challenges in processing the management plan

2. Maintain a proper tank cleaning plan

3. Adhere to government regulations on proper garbage disposal

4. Set varying garbage restrictions depending on the type of business

5. Understand the waste threshold for determining dangerous wastes

6. Schedule waste management procedure using determined threshold

7. Consider the frequency of waste production

8. Seek assistance from waste management agencies or TSDFs

9. Implement waste management hierarchy

10. Install pollution control equipment

11. Spill an emergency response and a contingency plan

Industrial Waste Water Treatment Process

The basic steps involved in the industrial waste water treatment process are showcased below:

1. Collection & Transportation
The Solid Waste Management Rules 2016 further provides provision for the collection and transportation of sorted industrial wastes to waste management plants or waste processing facilities.

2. Recovery from Industrial Waste
Further, any useful/valuable/recyclable material found at the waste management facility should be duly recovered at the time of processing/treating the industrial wastes at the facility.

3. Recycling of Valuable Items
The recycling, which is the most impactful method of pollution prevention, should be implemented in your online industrial waste management system only upon the discovery of valuable/useful items.

4. Disposal of Hazardous Wastes
The final step requires the industries to dispose of the hazardous industrial solid waste in consonance with the Hazardous Waste (Management and Handling) Rules, 2024 to eliminate further industrial risks and impact over the environment.

5. Industrial Waste Segregation or Analysis
According to the Solid Waste Management Rules 2016, industrial waste segregation and analysis into various categories is crucially required. The biodegradable/recyclable wastes are kept separately from hazardous and non-biodegradable wastes.

Methods & Strategies of Industrial Waste Disposal Management

The units engaged in the process of management of a wide variety of industrial waste streams emitted from industrial plants should use the following methods/strategies, which guarantee safe and cost-efficient industrial waste disposal management.

Methods of Industrial Waste Disposal Management:

1. Immobilization – Immobilization/thermoplastic binding is the physical method/technique used for stopping, solidifying or stabilizing the free movement of contaminants in waste produced by industries.

2. Carbon Absorption – Carbon absorption is the most commonly used method/technique often used for the purification, concentration, or removal of a wide range of components for industrial wastewater management.

3. Distillation – It is a thermal separation process used during vacuum distillation. It allows for separating impurities for industrial wastewater management through heating at approx. 85°C in a vacuum during the evaporation process.

4. Grinding, Shredding, and Compacting – Grinding, shredding, and compacting are the methods used to break down the organic waste into smaller pieces and further facilitate it into fertilizers and safe composting used for crop/food production.

5. Use of Landfills – Landfills is the most common waste management method used for dumping the non-compostable, non-hazardous, and non-recyclable wastes into landfills/small areas and later buried in the earth.

6. Neutralization – Neutralization is a chemical method used for treating excessively acidic or alkaline waste streams with very high or low pH values.

7. Equalization – Equalization is the most common method which retains the wastes in a basin to discharge the effluents in a fairly uniform manner (i.e., according to pH, colour, turbidity, alkalinity, B.O.D), etc.

Strategies of Industrial Waste Water Treatment:

1. Industrial Waste Segregation – Industrial waste segregation is the strategy used for the segregation of recyclable waste from bio-degradable, solid, hazardous, and other wastes like glass, plastic, paper, etc.

2. Source Reduction – Source reduction is an innovative strategy used for reducing the amount of any consumables, pollutants, and contaminants which is a threat to public health and the environment.

3. Treatment of Industrial Waste – Stabilization, technological modification, reformulating, physical, chemical, biological, and industrial sewage treatments are some of the treatment strategies used to reduce toxicity before the final disposal of contaminants and hazardous substances from industrial waste.

4. Recycling of Industrial Waste – Recycling of industrial waste is yet another strategy used for collecting, processing, and reusing materials that could otherwise be handled as industrial waste.

5. Vacuum Filtration – Vacuum filtration is one of the most famous strategies which uses a typical vacuum filtration unit for dislodging/dewatering the solid sludges into a thin layer.

Licenses/Approvals Required for Industrial Waste Management

The licenses/approvals required for facilitating industrial waste management in India are as provided below:

1. Hazardous Waste Management Authorization or Membership with TSDF Facility
The industries are initially required to obtain Hazardous Waste Management Authorization from the TSDF, which stands for Treatment, Storage, and Disposal Facilities, to secure the industrial wastewater treatment, storage, and disposal of some amount of hazardous industrial waste.

2. Consent NOC to be Periodically Renewed
A No Objection Certificate (NOC) for the Management and Disposal of Industrial Waste must be periodically obtained from the State Pollution Control Authority, which will require the business owner to adhere to the post-compliance norms related to industrial waste.

3. CGWA (Central Ground Water Authority) NOC
The industries are required to obtain CGWA NOC (Central Ground Water Authority No Objection Certificate) from the Central Ground Water Authority to withdraw the groundwater for industrial purposes.


Why is Industrial Waste a Problem?

Industrial waste comprising inorganic salts, acids/alkalis, organic matter, suspended solids, toxic chemicals, microorganisms, radioactive materials, and foam-producing matters is considered a problem due to several reasons as provided below:

1. Rsk to environmental and human health

2. Contaminates soil, air, and adjacent water bodies

3. Negatively impacts human and animal health

4. Harmful exposure/release of carcinogenic chemicals/solvents in factories

5. Contaminates groundwater, lakes, streams, rivers, or coastal waters

6. Leads to eutrophication, often causing the death of water bodies

7. Contributes to rising levels of global warming and climate change

8. Causes depletion of the ozone layer

Best Practices for Industrial Waste Management

The practices for industrial waste management are not the same for every business setup. Have a look over the best practices opted by organizations producing industrial waste.

1. Employee Training
Employee training of the company is considered among the best practices used for the management of industrial waste.

2. Gauge Waste Management Practices
Consistent gauging into new waste management practices and making necessary improvements is considered the best practice for industrial waste management.

3. Waste Minimization
Waste minimization is the best practice used for addressing the frequency of waste formation through production.


What Industrial Waste Water Treatments are Available?

Given below are some of the prominent industrial wastewater treatments that are available:

Major Industrial Waste Water Treatments

1. Reverse Osmosis (RO)
It is quite popular in industrial wastewater management. It ensures rejection of 99.9% of bacteria, making it the perfect fit for pharmaceutical pure water systems.

2. Ceramic Filtration
Ceramic filter system comprises a porous ceramic filter. This recognized industrial wastewater treatment is known for removing more than 99.9% of bacterial contaminants.

3. Water Recycling Units
These units utilize ceramic membranes and provide filtration at high flows.

4. Nanofiltration
Nanofiltration is an industrial wastewater management facility that pulls clean water out of polluted water by pushing water through a membrane under pressure conditions.


Other Industrial Waste Disposal Treatments

1. Ultrafiltration
Ultrafiltration is an advanced industrial waste disposal technique used to remove dissolved and colloidal material under low transmembrane pressure.

2. UV Light Wastewater Treatment
It entails exposing wastewater to UV light in order to inactivate viruses, parasites, and bacteria in the water. It is one of the most useful industrial waste and wastewater treatments.

3. Coarse Filtration
It is employed to eradicate suspended large solids from wastewater. It is considered one of the most effective industrial waste segregation approaches.


What Industries Require Online Industrial Waste Management?

Some of the industries which require an online waste management system for protecting the environment from hazardous and non-hazardous wastes are listed below:

1. Manufacturing Industry

2. Pharmaceuticals Industry

3. Chemical Processing Industry

4. Heavy Machinery Sectors

5. Mining Industry

6. Food Processing Industry

7. Paper and Pulp Industry

8. Electronics and E-waste Industry

9. Agri and Livestock Industry

How Fastzeal Helps in Industrial Waste Management

1. Cost-Effective Solutions
We provide cost-effective solutions best suited to the financial needs of the industries looking for management of wastes produced.

2. Reducing 500 Types of Industrial Wastes
We are developing industrial waste management strategies to manage and reduce 500+ types of industrial wastes to minimize environmental impact.

3. Waste-to-Energy Solutions
We are assisting industries in converting 15 to 20% of their waste into renewable energy and thereby reducing energy consumption and emissions.

4. 1500+ Waste Audits
We are successfully conducting more than 1500 waste audits every year. We identify inefficiencies and ensure continuous improvement in waste management practices.

5. Set up ETF
We ensure setting up an ETF (Effluent Treatment Plant) for the treatment of effective discharge of hazardous and non-hazardous wastes in water-intensive industries.

6. End-to-End Assistance
We possess a team comprising domain experts well-versed in the field of law, environment, and licensing, providing end-to-end assistance for the efficient management of industrial waste.

7. Legal Assistance
We provide a team of legal experts having understanding and knowledge of changes in regulations or laws relevant in the industry. We ensure seamless industrial sewage treatment.

8. Reporting of Issues
We ensure the reporting of issues or concerns to the associated government departments dealing with the industrial solid waste treatment and industrial sewage treatment.

9. Building Workflow
We also ensure that building workflows are required for industrial waste management procedures.

10. Establish a Conducive Business Environment
We at Fastzeal ensure the establishment of a more conducive business environment for green entrepreneurs.

11. Compliance Certificate
Our environmental compliance consultants provide dedicated services in securing compliance certificates required for industrial waste management.

12. Resource Preservation
We provide cost-effective EPR compliance for the preservation and growth of resources and innovative technologies used for industrial waste management.

Frequently Asked Questions:


Industrial Waste is any unusable/ invaluable/waste material produced by industrial activities/ operations like manufacturing businesses, different mills, mines, power plants, etc.



The waste in industrial management is term used to describe waste material considered to be of no longer use after the completion of the manufacturing process in many industrial sectors.



Chemical, solid, toxic/ hazardous, non-hazardous, radioactive, organic, bio-degradable, and non-biodegradable are some of the different types of wastes produced by various industries.



Many environmental and health problems are associated with industrial waste. If not properly disposed of, it may contaminate the soil, the air, and the water. This may also have a detrimental effect on people's health, including the well-being of the staff at the industrial facility.



The manufacturing, pharmaceuticals, chemical processing, heavy machinery, mining, food processing, paper, electronics (e-waste), agricultural and livestock are some of the industries that mandatorily requires industrial waste management for sorting the amounts of wastes produced by them.



Any manufacturing or industrial operation that generates a substantial volume of industrial garbage during operations but has the resources to effectively handle waste removal internally must use industrial waste management services.



When designing operations, industrial waste removal is a crucial factor to consider. Industrial waste management practices can harm the environment and human health. Effective industrial waste management can also lower operating expenses and regulatory fees.



Zero waste is the theory of reusing all resources throughout a product's life cycle rather than disposing of garbage in landfills. It strives to replicate natural use/replenishment cycles. Although launching a zero-waste programme might improve the sustainability of a process and lower expenses associated with raw materials, regulatory fees, and trash management, zero-waste is generally more of a goal to strive for than a task to do continuously.



The process of managing industrial waste in India requires the industries to initially analyse and separate the effluent or hazardous wastes into several categories. Further, the sorted industrial wastes are collected and transported to the waste management plants for recovery and recycling of useful/ valuable/ recyclable materials from the industrial waste. Lastly, all the hazardous wastes identified during the recycling should be disposed of in accordance with the Hazardous Waste (Management and Handling) Rules, 2024.



The industrial wastes are created by industrial activities like emissions and industrial solid wastes generated form from factories, mills, and mines.



The five basic principles of industrial water waste treatment are physical, chemical, biological, tertiary, and disinfection.



The 3Rs principle basically provides for reducing, reusing, and recycling resources and wastes produced by industries.



Keeping separate containers/ bins for dry and wet wastes, keeping plastic from the kitchen clean and dry, sending wet waste out of your homes, placing paper recycling bins at the workplace, stopping mixing waste, etc. are some of the easy methods used for segregating waste in the industry.



Cafeteria garbage, dirt and gravel, masonry and concrete, scrap metals, trash, oil, solvents, chemicals, weed grass, tress, wood and scrap lumber are some examples of industrial waste generated throughout the manufacturing and industrial processes.


Why Choose Fastzeal for Your Industrial Waste Management

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